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全自動鋁條折彎機(jī)安全操作流程

時間:2025-03-24 來源:http://m.pawld.cn/ 發(fā)布人:昌盛機(jī)械

操作前:全方位檢查與準(zhǔn)備

Before operation: comprehensive inspection and preparation

操作前,設(shè)備檢查至關(guān)重要。先查看機(jī)身外觀,確保無磕碰變形,各連接部位螺絲緊固,保證設(shè)備結(jié)構(gòu)穩(wěn)定。重點檢查折彎模具,若有磨損、裂紋或表面不平整,會影響折彎精度,甚至引發(fā)設(shè)備故障,必須及時更換。同時,仔細(xì)排查傳動系統(tǒng)的皮帶、鏈條,若有松動、斷裂跡象,需立即調(diào)整或更換,防止運行時出意外。

Before operation, equipment inspection is crucial. First, check the appearance of the device to ensure that there are no bumps or deformations, and tighten the screws at all connecting parts to ensure the stability of the equipment structure. Focus on inspecting the bending mold. If there is wear, cracks, or uneven surface, it will affect the bending accuracy and even cause equipment failure, and must be replaced in a timely manner. At the same time, carefully inspect the belts and chains of the transmission system. If there are signs of looseness or breakage, they should be adjusted or replaced immediately to prevent accidents during operation.

電氣系統(tǒng)關(guān)乎設(shè)備運轉(zhuǎn)與人員安全。確認(rèn)電源連接無誤,插頭插座無松動、破損。打開控制柜,檢查內(nèi)部電器元件接線是否牢固,有無短路、斷路隱患,指示燈是否正常顯示。接通電源后,留意設(shè)備顯示屏參數(shù),若報警需排除故障后再操作。

The electrical system is related to equipment operation and personnel safety. Confirm that the power connection is correct and that the plug and socket are not loose or damaged. Open the control cabinet and check if the internal electrical components are securely wired, if there are any potential short circuits or open circuits, and if the indicator lights are displaying properly. After connecting the power supply, pay attention to the parameters on the device display screen. If there is an alarm, troubleshoot before operating.

工作區(qū)域也要清理干凈,清除設(shè)備周圍雜物,為操作人員留出足夠空間,保證設(shè)備運行不受干擾。清理操作臺上的金屬屑、灰塵,防止其進(jìn)入設(shè)備影響性能。操作人員務(wù)必穿戴好安全帽、防護(hù)手套、護(hù)目鏡等個人防護(hù)裝備,為自身安全加把鎖。

The work area should also be cleaned thoroughly, removing debris around the equipment and leaving enough space for operators to ensure that the equipment operates without interference. Clean the metal shavings and dust on the workbench to prevent them from entering the equipment and affecting its performance. Operators must wear personal protective equipment such as safety helmets, protective gloves, goggles, etc., and add a lock for their own safety.

中空玻璃外合生產(chǎn)線(8)

操作中:嚴(yán)守規(guī)范,謹(jǐn)慎操作

During operation: strictly adhere to regulations and operate with caution

依據(jù)鋁條材質(zhì)、規(guī)格及折彎要求,在設(shè)備控制系統(tǒng)中精準(zhǔn)設(shè)置參數(shù),設(shè)置后再次核對,避免因參數(shù)錯誤導(dǎo)致產(chǎn)品不合格或設(shè)備損壞。

Based on the material, specifications, and bending requirements of the aluminum strip, accurately set parameters in the equipment control system, and recheck after setting to avoid product failure or equipment damage caused by parameter errors.

上料時,將鋁條平穩(wěn)置于進(jìn)料口,確保位置準(zhǔn)確,與設(shè)備中心線對齊。上料全程雙手操作,手指遠(yuǎn)離進(jìn)料口與運轉(zhuǎn)部件,預(yù)防夾傷。

When feeding, place the aluminum strip steadily at the feeding port to ensure accurate positioning and alignment with the centerline of the equipment. Operate with both hands throughout the feeding process, keeping fingers away from the feeding port and moving parts to prevent pinch injuries.

確認(rèn)設(shè)備周邊無人靠近危險區(qū)域,準(zhǔn)備就緒后,方可按下啟動按鈕。設(shè)備啟動先空轉(zhuǎn)測試,觀察運行是否平穩(wěn),部件動作是否正常,有無異常噪音、振動。若有異常,馬上停機(jī)排查。

After confirming that no one is approaching the dangerous area around the equipment and is ready, the start button can be pressed. Before starting the device, conduct an idle test to observe whether it runs smoothly, whether the component actions are normal, and whether there are any abnormal noises or vibrations. If there is any abnormality, stop the machine immediately for troubleshooting.

折彎過程中,操作人員時刻緊盯設(shè)備運行與鋁條折彎情況,嚴(yán)禁觸碰正在折彎的鋁條和運轉(zhuǎn)部件,防止?fàn)C傷與機(jī)械傷害。密切關(guān)注顯示屏參數(shù),若參數(shù)異常波動,可能設(shè)備或鋁條加工出現(xiàn)問題,應(yīng)立即停機(jī)處理。若遇設(shè)備突然停機(jī)、異常報警、冒煙著火等緊急情況,迅速按下急停按鈕,切斷電源,確保安全后撤離現(xiàn)場,并及時報告負(fù)責(zé)人,切勿擅自重啟或維修。

During the bending process, the operator should always closely monitor the operation of the equipment and the bending of the aluminum strip. It is strictly prohibited to touch the aluminum strip and moving parts that are being bent to prevent burns and mechanical injuries. Pay close attention to the parameters of the display screen. If the parameters fluctuate abnormally, there may be problems with the equipment or aluminum strip processing, and the machine should be stopped immediately for processing. In case of emergency situations such as sudden equipment shutdown, abnormal alarm, smoke and fire, quickly press the emergency stop button, cut off the power, ensure safety, evacuate the scene, and promptly report to the person in charge. Do not restart or repair without authorization.

操作后:維護(hù)保養(yǎng),鞏固安全成果

After operation: maintenance and upkeep, consolidating safety achievements

設(shè)備停止運行,先用毛刷、吸塵器清理設(shè)備表面與工作臺的鋁屑、灰塵。待設(shè)備冷卻,打開防護(hù)門清理內(nèi)部不易觸及的部位,防止雜物堆積影響下次運行。

The equipment stops running, first use a brush or vacuum cleaner to clean the aluminum shavings and dust on the surface of the equipment and the workbench. After the equipment cools down, open the protective door and clean the hard to reach parts inside to prevent debris from accumulating and affecting the next operation.

對折彎模具進(jìn)行清潔,去除鋁屑、油污,檢查磨損情況,磨損嚴(yán)重的模具及時更換。給模具的滑塊、導(dǎo)軌等活動部件涂抹潤滑油,降低摩擦,延長模具壽命。定期全面檢查設(shè)備的電氣、傳動、液壓系統(tǒng)(若有),查看部件連接是否松動,電線有無老化、破損,液壓系統(tǒng)有無泄漏,發(fā)現(xiàn)問題及時維修保養(yǎng)。完成清理與維護(hù)后,關(guān)閉電源開關(guān),拔掉插頭,整理好工作區(qū)域。

Clean the bending mold, remove aluminum shavings and oil stains, check for wear, and replace severely worn molds in a timely manner. Apply lubricating oil to the sliding blocks, guide rails, and other moving parts of the mold to reduce friction and extend the lifespan of the mold. Regularly conduct a comprehensive inspection of the electrical, transmission, and hydraulic systems of the equipment (if any), check for loose component connections, aging or damaged wires, and leaks in the hydraulic system. If any problems are found, repair and maintain them in a timely manner. After completing the cleaning and maintenance, turn off the power switch, unplug the plug, and tidy up the work area.

嚴(yán)格遵循上述流程,可有效降低操作風(fēng)險,保障人員安全,助力設(shè)備穩(wěn)定高效運行,提升鋁條加工質(zhì)量與效率。

Strictly following the above process can effectively reduce operational risks, ensure personnel safety, assist in stable and efficient operation of equipment, and improve the quality and efficiency of aluminum bar processing.

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